Tuesday, March 5, 2019

The Alpine Project Begins!


Page One:  Meet Alphie!


I recently bought Alphie, a 1965 Sunbeam Alpine Series IV-A who has provided affordable housing for an extensive rodent population for about 20+ years as she moldered in her corner of a barn.  I have come, like Cinderella’s prince to roust her from her slumber and return her to glory and radiance, but she’s gonna need more than a fairy Godmother!

For the next who-knows-the-hell-how-long, this blog will follow her return to grace.  Fair warning: I plan to throw in as many Britishisms as possible because it’s fun and a bit annoying.

My Goals

Frame-Off Restoration:  OK, Alpines don’t have a frame, but Alphie will have to strip down to her naughties because she has rust in her boot and bonnet.  Lots of welding and fabricating practice!

Metal Work:  The plan is to use as little plastic filler as possible.  I have hammers and dollies, and I’m going to learn how to use them!  She’s going on a rotisserie so I can get to her bum, and I foresee some patch panels in her future.  BUT, anything I can massage back to straight, I will, and when I use plastic filler (it’s inevitable) I hope that it will be no more than about a 1/16th of an inch thick.

Embassy Black:  She came into this world wearing black, she likes black, and she’s staying black.  (Black interior too.)

Restore vs. Modify vs. Restomod: I watch a lot of car wrenching shows, and I get the fun in modifying a car, making it better, faster, smarter and able to leap tall buildings in a single bound - giving an old school car, modern guts.  I’m seeking a different challenge – besides I don’t have the cash for a G-mod pavement pounding monster.  I want to bring her back to HER former glory.

Drivability Upgrades:  Having said that, I’m not anchored to pure stock either.  I plan to add “drivability” upgrades.  For example, no one needs to fiddle with a points ignition in the 21st century.  A magnetic pickup combined with a multi-spark box makes driving SO much better, quicker throttle response, easier starting and a modest up-tick in performance, all of which I can hide behind the scenes.

No performance upgrades!: I’m not going to lower it, air bag it, stroke, port and polish it, shave it, or cram an LS1 between her wings so don’t ask why I’m not doing it.  I’m going back to stock (mostly).

Parts Availability Limitations:  Some stuff just isn’t available anymore.  Alphie  is dressed a bit plain as a Standard Tourer (ST), like her rubber floor mats and vinyl covered dash.  No one reproduces the floor mats, and NOS mats (New Old Stock or New Obsolete Stock, for my non-restoration geek readers) are $$$ and very hard to find.  She’ll probably sport the Gran Turismo (GT) carpeting from purely financial concerns (besides the carpeting is much nicer). 

Conclusion - 95% Stock Restomod:  Although she won’t win the Factory Correct Class at anyone’s Concour D’elegance, she won’t suddenly prance about in all the options on the Sunbeam order form either.  I’ll probably use stainless steel fasteners for some sparkle and the engine bay and suspension parts will shine beyond the factory finish.  There will be some judicious powder coating too.  The GT’s walnut veneer dash may be too tempting because it’s easy and cheap to do. But overall, I plan to bring everything back to its proper nick.

Why a Sunbeam Alpine?

I’m a Restorer:  I have accepted this about myself – I get a kick out making things work again more than bolting on a lot of brand new parts.  When I was younger, I thought I would always have a car under restoration, but life and kids happened and money and time became scarce.  Now it’s time to dig into a new restoration!

A Project Car:  I started looking on Craigslist and FaceBook Market Place searching for specific cars:  I started with a 1963 Corvair when I was 15, so I looked for Corvairs.  I have had three Corvairs, so I spread out my search looking at Cosworth Twin Cam Vegas, Datsun 240z, 260z and 280z’s, Datsun 510’s, BMW 2002’s, Volvo P1800’s, even Econoline cab-over pickups.  Nothing was screaming “Me! Me! Me!” so I typed “project cars” in the search line and two Sunbeam Alpines appeared, Alphie and one sad wretch who suffered traumatic body injuries and somehow lost its engine and tranny.

My Alpine:  When I was a kid, our next-door neighbor had a Sunbeam Tiger (the one with the Ford small block V8 under the bonnet), and I always thought it was a cool machine.  As I read up on Alpines, I thought about what I wanted in a project and I came up with a list:
  • An unusual “cool” car for cruising:  I suppose cool is in the eyes, but didn’t plan on restoring a daily driver.
  • Reasonable purchase price: It will cost enough before I’m done.
  • The correct state of decay: not so bad that it will take tons of money to fix and not so good that I don’t have anything to do.
  • A compete car:  I don’t want to scour the country looking for engines, transmissions, etc.
  • A car with aftermarket/club support and parts availability:  It’s very good to be able to order the perishables.
  •  A small car:  I restored a 1964 Impala that barely fit in the garage and it was a pain because there was no room.  Also, it was like doing body work on a whale; sheet metal as far as the eye could see.
Alphie hit all of these notes, and she was waiting close by in Nashville for me.  I gathered the cash, rented a trailer, loaded the pickup and set out to find my princess.

My Alpine

Let me introduce her.  She is a Sunbeam Alpine Series IV made by The Rootes Group in merry ol' England.  She's a Standard Tourer, which means she has a soft top with the optional hard-top, a four speed synchromesh transmission (previous Alpine transmissions didn’t have synchronizers), and a 1592 cc inline four cylinder Hillman engine that throws down 87 mighty horses - not exactly a fire breathing muscle car.  

She has power disc brakes on the front and drum brakes on the rear.  Coil and wishbone suspension up front and a live axle with leaf springs in the back.  

The interior is a bit Spartan with vinyl seats & door cards, a vinyl covered dash and rubber floor mats.  Her soft top tucks into a compartment behind her rear seat, generously referred to as an “occasional” seat.  It’s not much of a seat; “As-Little-Time-as-Possible” seat is a more accurate name.

Her luxury and convenience package boast roll up windows…  I know, but apparently, window cranks were quite the splash of luxury back in the day.  British luxury items were on par with International Harvester tractors.  A cigar (not cigarette) lighter was optional – there were no phones to charge in 1965.

Some Interesting Facts I Know About Her

Her Hometown:  She was born at the Ryton-Upon-Dunsmore Assembly Plant (aka The Ryton Plant) in central England.  The Rootes Group built the plant in 1940 to produce aircraft engines for the RAF during WWII. 

Her Birthday:  Her chassis ends with the numbers 1351 and, according to production records, chassis numbers XXXX1273 through XXXX1355 were built from November 9th through 13thof 1964. I surmise that number 1351, the fourth cars from the last in the production run, probably rolled off the line on either November 12th or 13th of 1964.

Her Numbers Match:  Sunbeam engine numbers are the same as the chassis number, so if the engine number is the same as the chassis number, it’s the original engine. Alphie's numbers match, so it’s her original ticker.

Fourteen-Inch Wire Wheels:  I knew she sported wire wheels, so I did some research on Sunbeam wire wheels.  The company that produced them also produced wire wheels for MG, Triumph and several other British automakers.  My research says that all Sunbeam wire wheels were thirteen-inch wheels.  Either Alphie has big feet, or someone in the past bolted on a set of MG or Triumph wire hoops.  More research is needed.